Climate Control and Dehumidifier Integration in Vertical Farming and Hydroponic Systems

Climate Control and Dehumidifier Integration in Vertical Farming and Hydroponic Systems


In vertical farming and hydroponic facilities, the control of environmental parameters such as temperature and humidity is a subject that deserves attention as much as cultivation techniques in terms of product quality and yield. Compared to conventional agriculture, production in closed and controlled environments makes it possible to achieve consistent and high yields independent of variable climate conditions throughout the year. However, providing the desired internal climate conditions requires comprehensive planning based on engineering disciplines and proper equipment selection. A correctly designed climate control system aims to create sustainable climate conditions for plants 365 days a year by maintaining parameters such as temperature, humidity, airflow, and CO₂ levels within optimal ranges. Indeed, the most important component in vertical farming facilities is the HVAC (cooling, ventilation, humidity control) system. This system is integrated into the plant cultivation facility by filtering and conditioning the air entering and leaving the environment to create an optimal atmosphere for crops. In vertical or soilless farming operations, the design of the HVAC system to be suitable and of sufficient capacity for the cultivation area will directly affect the success of cultivation, product productivity, and operational costs.

In this article, the technical team of NKT - Academy examines the fundamental elements of climate control in vertical farming and hydroponics environments and the details of engineering approaches.

The Importance of Humidity Control in Vertical Farming and Hydroponic Systems

In vertical farming applications, also known as Controlled Environment Agriculture (CEA), fixing the environmental conditions surrounding plants to desired values is the key to success. In a closed production area, when growing plants intensively in multi-layer shelving systems, precise control of factors such as temperature, humidity, and air quality is essential for rapid and healthy plant growth. Through climate control, producers can create "optimal growth" conditions with appropriate equipment in a container or room and obtain continuous production throughout the year. This translates to 5-10 times higher yield compared to open-field farming. For example, lettuce, which yields 1-2 harvests per year in conventional open-field agriculture, can yield one harvest per month on a well-controlled vertical farm. Today, with the increasing urban population and the reduction of farmland due to urbanization, rapid production and space conservation have become prominent factors. However, in a closed environment where thousands of living organisms that breathe and consume water exist, providing the desired climate conditions brings with it an extremely complex series of engineering problems. As plants grow, they release heat (from lighting and metabolic processes) and water vapor into the environment; the abundant presence of plants in a small volume strains the climate balance and consequently the climate control equipment (air handling unit and dehumidification unit). For this reason, understanding and accounting for the plant''s effect on climate in the vertical farm facility design prevents irreversible mistakes later. Today, with industry experience, it is possible to design with correct capacity equipment by maintaining lower volumes in each shelf layer and anticipating plant-derived loads. Controlled environment also minimizes the risks of pests and diseases. For all these reasons, a successful vertical farming operation must develop a comprehensive climate control and environmental control strategy already in the planning phase. Indeed, correct climate and humidity control forms the basis of vertical farming''s potential for year-round production and its high yield advanta


The Use of Dehumidifiers: Technical Specifications and System Integration

In vertical farming processes, dense plant populations and large leaf surface areas continuously add water vapor to the environmental air. Plants take water through their roots and release a certain portion of it through their leaves via transpiration into the environment. For this reason, managing the humidity load in closed cultivation environments becomes a necessity that must be controlled. Dehumidification units (dehumidifiers) are equipment designed to remove excess humidity from the environmental air and help maintain the desired relative humidity range of the control volume. Especially during night cycles when lights are off, temperature drops and fresh air supply can be made to achieve proper gas concentration. In this case, relative humidity rises rapidly and if effective humidity control is not performed, condensation, mold, and disease problems can occur in plants and the structure.

TFT - Tecnofrigo Tuscany S.r.l. is an Italian manufacturer producing both condensation-type and adsorption-type industrial dehumidification units and stands out with its high performance in humidity control of vertical farming facilities. TFT''s AD/ADP series silica gel rotor dehumidifiers offer models that can work integrated into air handling units in fixed installations, as well as flexible installation options with mobile and compact versions. These types of integrated solutions offer advantages in terms of integration into the climate control system of vertical farming farms: the dehumidifier, like a part of the HVAC system, can perform homogeneous humidity removal between shelves through duct connections, transfer the heat it produces to the central system, and thus reach target relative humidity values without disrupting the internal thermal stability. For automation system integration of the dehumidifier, relative humidity sensors and Modbus - TCP/IP connections are generally used. Data from relative humidity sensors placed at different points in the environment are transmitted to the central climate control panel via Modbus. The dehumidifiers then work automatically according to the target values determined here, stop, or enter gradual capacity control mode, operating the reactivation heaters in stages. In advanced systems, algorithms that can perform humidity control integrated into VPD (Vapor Pressure Deficit) calculations are used (for example: when air temperature rises, the target humidity ratio is also dynamically adjusted, thus keeping the VPD constant). Correctly selected and system-integrated dehumidifiers ensure the sustainability of the desired microclimate in vertical farming systems. They support maintaining ideal relative humidity ranges for both plant health and protection of facility structure (corrosion, mold, etc.).

Airflow and Internal Temperature: Ideal Values, Measurement Methods and Effects

In a vertical farming system, airflow circulation and humidity-temperature control are parameters that must be managed together for all plants to grow and remain healthy under homogeneous conditions. The typical target temperature in an indoor farming, vertical farming cultivation cell is usually in the 22-25°C range for most plants. For example, most leafy vegetables and herbs show good development around 22-24°C, while fruiting plants such as tomatoes and peppers may prefer 24-26°C levels. Dry bulb temperature directly affects plant metabolism. Very low temperature slows growth, while very high temperature causes heat stress and respiration losses. For this reason, the basic task of the climate control system is to carry away the heat generated by LED lights during daytime cycles, and maintain ideal values at night without over-cooling the environment, thus providing thermal stability. For most plants, night temperature is desired to be somewhat lower than daytime (for example, 4°C-6°C), but in vertical farming, some producers may target continuous growth by keeping night/daytime temperature constant. It is important for the system designer to determine an appropriate daily temperature profile according to the type being cultivated and program the HVAC control accordingly.

At this point, the relationship between relative humidity (RH) and temperature should never be overlooked. As temperature increases, the RH (relative humidity) value of air with the same absolute humidity amount decreases. As temperature decreases, the opposite occurs and RH (relative humidity) increases. For this reason, an environment with 60% RH at high daytime temperature can rise to 80% when cooled at night with the same absolute humidity. The relationship between temperature and relative humidity is related to the vapor pressure on the outer surface of the plant. The concept called VPD and known as "Vapor Pressure Deficit" explains the effect of the temperature-humidity balance on the plant. However, what is important here is the contribution of airflow to this balance. Good air circulation provided by dehumidifiers and climate control equipment helps equalize temperature and humidity across all areas and shelf layers. In vertically stacked shelves, heat rises through natural convection, lower shelves remain cool while upper shelves tend to heat up. Strategic airflow designs are needed to prevent this unwanted "chimney effect." For example, by using vertical air channels between shelves or internal circulation fans, air can be transported from lower to upper layers. Furthermore, horizontal airflow at each shelf level should disperse the stagnant air layer around the leaves. In closed control volumes like vertical farming applications, proper air production and proper distribution of this air are two inseparable important issues. Although ideal airflow velocity varies depending on plant type and light intensity, generally a leaf-level air velocity of 0.3-0.5 m/s is required. This velocity sweeps away the humid air layer accumulating on the leaf surface, keeping transpiration continuous, and allows fresh CO₂-rich air to reach the stomata, increasing transpiration rate. In practice, while experts mostly recommend airflow around 0.5 m/s for greenhouses and closed areas, products grown under intense light (for example, tomatoes and hemp grown with high PPFD) may require higher air velocities approaching 1 m/s. The balance here is quite important. An airflow should be aimed at where leaves flutter slightly, but do not wilt in excessive wind, do not create wind burn, or do not cause local burns due to heat load created by LED lamps from low wind. For this reason, optimal airflow velocity for each plant should be experienced in appropriate ranges at minimal scales. For example, while 0.5 m/s is optimal for leafy vegetables such as lettuce, industrial hemp plants may require air currents exceeding 1 m/s in intense light.





Figure taken from Zhang et al. (2016) study.
Source: Zhang, Y., Kacira, M.,& An, L. (2016). A CFD study on improving air flow uniformity in indoor plant factory system. Biosystems Engineering, 147, 193–205

Measuring and monitoring airflow is often a neglected point. Although temperature, humidity, and CO₂ data are continuously visible on climate control panels, the same system may not have a sensor showing airflow velocity. For this reason, it is beneficial for producers to periodically measure air velocity at different points in the environment. Anemometers (wind speed meters) can be used for this work. Hot-wire anemometers are preferred because they can make more accurate measurements in low-speed ranges. If velocity remains low in certain areas, additional circulation fans are installed to ensure there are no "dead air pockets." These measurements also reveal performance loss in fans over time due to dirt accumulation or wear, providing a data set that timely informs users of maintenance needs.

Measurement of internal temperature and humidity is usually done easily with digital sensors and hygrostats. What should be noted here is the correct positioning of sensors. A temperature and humidity measurement value at a single point may not reflect the value of the entire area. For this reason, in large vertical farming rooms, control using the average of temperature and humidity sensor data from multiple points yields better results. Furthermore, in some advanced systems, leaf temperature sensors (using infrared thermometer or thermal camera) are used to monitor the actual temperature felt by the plant. Leaf temperature is generally close to air temperature, but leaves under light are slightly warmer, while leaves undergoing transpiration with evaporation may be slightly cooler due to heat withdrawal. Knowing leaf temperature is also a useful parametric value that can be used for accurate VPD calculation.





Figure taken from Zhang et al. (2016) study.
Source: Zhang, Y., Kacira, M.,& An, L. (2016). A CFD study on improving air flow uniformity in indoor plant factory system. Biosystems Engineering, 147, 193–205.

The effects of airflow on plants are multifaceted. Thanks to homogeneous distribution, all plants receive equal CO₂ and development heterogeneity resulting from temperature and humidity differences is reduced. Additionally, air kept in continuous motion by the climate control system using a dehumidifier, directed by the system, prevents water droplet accumulation on leaf surfaces, preventing fungal infections. Especially in densely leafed plants, stagnant and humid air can create a film on leaf surfaces, inviting disease. On the other hand, if airflow is insufficient, hot and humid pockets can form in the middle sections of shelves; in these areas, plants may exhibit wilting, yellowing, or rot problems. At the same time, poor air circulation limits the amount of CO₂ per plant, restricting photosynthesis.

Climate control software should manage average conditions based on measurements from different points and alert the operator with alarm limits if necessary. With regular maintenance and monitoring, temperature and humidity control is maintained at optimal performance, establishing a balanced microclimate for plants.

VPD (Vapor Pressure Deficit) Ratio: Calculation Methods, Effects on Plant Physiology, Leaf Transpiration and Transpiration

One of the most discussed concepts in recent years in climate control of vertical farming environments is VPD (Vapor Pressure Deficit), or in Turkish, Vapor Pressure Deficit. VPD is a unit that expresses the amount of moisture in the air relative to its saturation level associated with temperature. The VPD concept, which is a measure of how unsaturated the air is with water vapor, is the difference between the saturated vapor pressure at the leaf surface and the actual vapor pressure in the environmental air. From a plant physiology perspective, VPD represents the driving force necessary for the plant to extract water from its leaves (to evaporate via transpiration). Although transpiration rate is also dependent on stomatal conductance coefficient, it is largely determined by VPD. The higher the VPD, the faster the plant loses water (transpires), and the lower the VPD, the slower transpiration on the plant''s leaves due to high partial vapor pressure over the leaves.

To calculate VPD, first the saturation vapor pressure (SVp - Saturation Vapor Pressure) dependent on air temperature is calculated. This value increases exponentially as temperature increases (for example, at sea level at 20°C~2.33 kPa, at 30°C~4.24 kPa). When the environment''s relative humidity (RH) is known, the current vapor pressure is found using the formula Vp= SVp* (RH/100). We mentioned that leaf surface temperature may differ from air temperature. In precise calculations, saturation pressure is obtained using leaf temperature. Finally, VPD= Vp(leaf) – Vp(air) is obtained (in kiloPascals). For example, if the air is 25°C and 60% RH, then SVp(air) ≈ 3.17 kPa, Vp(air) ≈ 1.90 kPa, and VPD ≈ 1.27 kPa is found. This value shows that the plant is trying to remove water, in other words transpire, with an approximate atmospheric partial vapor pressure difference of 1.27 kPa.



For most plants, VPD must be maintained within a certain optimal range. As a general rule, plants show good development at VPD values between 0.6–1.25 kPa, with the optimal point around~0.85 kPa for many species. Of course, this range varies depending on the plant''s life stage.

To fully understand the effects of VPD on plant physiology, it is necessary to recall the transpiration mechanism and its corresponding effects. Plants take water through their roots, transport it to their leaves, and release excess water as vapor through stomata on the undersides of leaves. This process simultaneously transports water and nutrients to plant tissues while cooling the plant through evaporation from the leaf surface (just as sweating cools humans). VPD is the driving force of this process. Since the water vapor pressure inside the leaf is always saturated (high), if the vapor pressure of the air outside the leaf is lower (that is, if VPD is positive), water vapor exits through stomata at a rate according to stomatal conductance. The larger the VPD, the faster transpiration occurs. In this way, the plant can actively pull water from its roots to its leaves during photosynthesis. Water flow simultaneously carries nutrient ions to the leaves through capillary action. However, if VPD is excessively high (air is too dry), the plant must close its stomata to prevent water loss, which both slows photosynthesis and impairs the plant''s cooling mechanism. Conversely, if VPD is very low (air is very humid), water vapor inside the plant cannot escape, and transpiration comes to a halt. In this case, the plant cannot absorb sufficient water and nutrients, and leaf temperature rises.

The optimal VPD condition achieved through dehumidifiers is the ideal point where plants maintain cooling, water, and nutrient transport balance. Climate control systems are now developing to perform VPD-targeted control rather than controlling temperature and RH separately. For example, an intelligent automation system integrated with a dehumidifier gives the user the ability to directly "maintain VPD around 0.8 kPa" and automatically coordinates necessary adjustments (heating/cooling or dehumidification/humidification/fresh air intake). In this way, by keeping the vapor pressure difference that the plant actually needs constant, a more stable growth environment is provided. Especially in advanced facilities, it is possible to perform real-time VPD monitoring with leaf temperature sensors and sustainably optimize climate control. For practical VPD calculation, tables or online calculators are usually used. By downloading the "NKT - PRO" application from Apple Store or Google Play, you can easily calculate the partial vapor pressure corresponding to the determined temperature and relative humidity values on mobile phones, and learn the VPD value through the difference between the two Vp values.

Furthermore, VPD tables prepared for producers provide VPD values for different temperature and humidity combinations.




Transpiration

There is an organic relationship between transpiration and VPD. Transpiration can be thought of as the plant''s "sweating," and VPD as the "dryness" provided by the dehumidifier. High VPD (dry air) → rapid transpiration, low VPD (humid air) → slow transpiration. Since transpiration rate is closely related to nutrient uptake, VPD indirectly also affects the plant''s nutrition. In dehumidifier integrations, the VPD difference, transpiration rate, stomatal conductance coefficient, and total leaf surface area depending on the number of plants are referenced. Additionally, the fresh air requirement in the environment and the stable humidity load coming into the space through this fresh air line, along with the amount of moisture that needs to be removed from the air mass within the closed control volume through plant transpiration, must definitely be included in the humidity load calculation transferred to the environment.

Monitoring VPD in vertical farming environments is also useful for early detection of problems. For example, if VPD remains outside the target for a long time, the system can alert before stress symptoms appear in plants. When the VPD course during the day is examined, it is expected to rise in the morning, peak at noon, and decrease in the evening as the dry bulb temperature decreases and relative humidity increases. If it drops very low during the night and nearly reaches zero (air becomes completely saturated), it is understood that the night humidity control strategy and thus the dehumidifier are insufficient. Thus, operational improvements can be made.


                                          


Problems Observed in Non-Transpiring Plants: Burn Formation, Growth Retardation, etc.

The situation where plants cannot transpire, that is, cannot release sufficient water vapor, is generally seen in environments where environmental humidity is excessively high or in other stress conditions that lead to stomatal closure. In vertical farming, this situation most often occurs in scenarios where RH (relative humidity) is very high and VPD remains very low. In such an environment, the air is already saturated with moisture, so pressure builds in plant leaves and leaves cannot release water, becoming "unable to transpire." As a result, a series of problems appear in plants:

Nutrient Transport Disruption and Burns: When transpiration decreases, the plant cannot draw water from its roots, and therefore nutrient elements such as calcium transported with water cannot reach the ends. Calcium deficiency occurs especially in rapidly growing tissues, and this creates necrotic lesions and burns on leaf edges or tips. Tip burn commonly seen in greens like lettuce is a typical example. If plants are grown under high-speed growth conditions (high light, abundant CO₂) but with low transpiration, sufficient calcium does not reach young leaf tips and burn spots form. Tip burns are not just a cosmetic problem but also reduce the product''s market sales value and can halt growth if it progresses. Similarly, blossom end rot in fruits like tomatoes is also caused by calcium deficiency due to low transpiration. That is, if the air is excessively humid, the plant cannot distribute necessary minerals and local burns and tissue deaths appear in tissues. Industrial dehumidifiers used in the environment maintain the VPD ratio at optimal levels, preventing problems likely to occur on leaves. Both plant health and facility structure (corrosion, mold, etc.) protection are supported by maintaining ideal relative humidity ranges.

Excessive Humidity Drowning and Growth Retardation: If the humidity level in the air consistently runs very high, the plant almost stops water uptake (because leaves are water-filled). This "water logging" state can even negatively affect the plant''s cell turgor pressure. Because plants cannot absorb sufficient water and nutrients, their development slows, and the emergence of new leaves and shoots stops. Deformations and weakness appear in shoot tips. Because the plant''s overall metabolism slows, it cannot use photosynthesis products and may take on an underdeveloped appearance. On the other hand, without transpiration to balance leaf temperature, it rises, which can damage cells (heat stress). Growth retardation and yield loss are the inevitable consequences of long-term low VPD environments.

Disease and Mold Risk: Plants that cannot transpire are generally coated with water films on leaf surfaces. Since the air is saturated, even vapor from leaves can condense and form a film layer. These wet surfaces are perfect breeding grounds for fungal and bacterial diseases. For example, fungi such as Botrytis (powdery mildew) and Alternaria develop rapidly under high humidity and rot leaves. In a vertical farming (hydroponic) system remaining at 95-100% RH overnight, seeing water droplets and mold spores on leaves in the morning is common. Because plants cannot transpire, they create a humid microclimate around themselves and pathogens, so to speak, provide an advantage in "preventing" the plant from transpiring. Leaf lesions and rots both reduce the plant''s photosynthesizing area and create dead tissue points, lowering yield.

Oxygen Insufficiency and Respiration Problems: In vertical farming, stomata are used not only for water but also for oxygen and CO₂ exchange. If stomata remain closed for long periods due to excessive humidity, plant tissues may not receive sufficient oxygen (plants also consume O₂ at night through respiration). In this case, anaerobic conditions can form locally, cell respiration becomes inefficient, and metabolic wastes can accumulate. In the long term, early aging or pointwise deaths can be observed in leaf tissue.


In addition to vertical farming applications not using dehumidifiers and exposed to very low VPD (high humidity) conditions, there are also problems occurring in high VPD (low humidity) conditions. High VPD occurs in dehumidifier designs having excessive capacity or overdesign. In this case, plants transpire excessively and eventually cannot keep up with water supply. Stomata close, photosynthesis stops. Drying and burns appear on leaf edges (especially young leaves may wilt and their tips dry). If flowers or leaves experience high VPD shock, roasted-looking brown edges can form. Plant growth again stops until it recovers from this shock. If the environment is suddenly over-dried by the dehumidifier (for example, the dehumidifier works excessively or temperature suddenly rises but humidity does not increase correspondingly), plants cannot adapt to this sudden stress and undergo physiological shock. It is important that the dry air provided by the dehumidifier does not cause fluctuations in internal conditions and creates a stable humidity area. If the wave consistently occurs over a wide range, it can cause growth stoppages lasting for days. Another risk of high VPD is the risk of water column breakage (cavitation) in the plant''s transport tissues, but in practice this rarely occurs in controlled environments because internal environment sensors never allow such dry air values to be reached.

Therefore, both very high and very low VPD are undesirable. Humidity control must definitely be performed to stay within the ideal VPD range. The basic strategies are not to drop VPD too much during the day under strong light (if humidification systems are used, proceed in balance) or not to bring VPD close to zero at night when cooled (configure dehumidifiers to operate under optimal conditions). For example, doing humidity control with an 80% RH target during night cycle can prevent rise to 100% and prevent leaf wetting. If plant transpiration problems are still observed, airflow can be increased to remove the humid layer on leaf surfaces. Indeed, strong air movement breaks the microclimate around plants, promoting transpiration and returning the balance to a stable level.

The Effect of Night-Day Cycle on Dehumidifier Design

In vertical farming, plants are generally grown under a specific photoperiod (light-dark cycle) with artificial lighting. For example, while a 16-hour light/8-hour dark cycle is used for many leafy products, a 12-hour light/12-hour dark cycle (short day triggering) is applied for some flowering types. This night-day cycle regulates plants'' physiological processes (photosynthesis, respiration, growth hormones, etc.) and significantly affects the climate dynamics of the cultivation environment. With night and day cycles, heat load, humidity generation, and gas exchange parameters acquire a cyclical character. The effects of this cycle must definitely be considered in dehumidifier system design and automation.

During the daytime (light on) period, plants perform intensive photosynthesis, consuming CO₂ and producing O₂. At the same time, artificial light sources (LED or HPS lamps) add heat to the environment. For this reason, there is both a temperature increase and a humidity increase in closed farming environments during the day (because warm air can carry more water and plants'' transpiration generally increases). During this period, the climate control system''s cooling capacity and dehumidification function can operate at full load. The cooling system must remove the heat coming from lights, while the dehumidifier must discharge the humidity produced by transpiration from the environment. For example, during midday hours when strong lights are on, the chiller attached to the cooling unit or the gas external unit runs the compressor at full capacity to maintain temperature at target value, while cooling the air in the internal unit (evaporator), it discharges the condensing water, assisting the dehumidifier. If the cooling system miscalculates these plant and light-source-derived loads, daytime temperature can rise above the target value or humidity can climb to 80-90%. For this reason, calculations are made for the hottest and most intense lighting scenario (for example, mid-summer, all layers full, and lights on) during the design phase, and cooling equipment is selected accordingly.

When the night (light off) period comes, the picture reverses. When lights turn off, heat input to the environment suddenly stops, and the environment even begins to cool (because the external environment is generally cooler and the structure may lose heat). Plants stop photosynthesis, this time producing CO₂ and consuming O₂ through respiration. Most importantly, transpiration rate generally decreases but does not stop completely. Plants release some water even in the dark (especially if the environment is still warm, transpiration continues for a while). Although the absolute humidity level is lower at night due to temperature reduction, relative humidity tends to rise rapidly. As temperature drops, the amount of moisture the air can carry decreases, and plants continue to release moisture for a while, potentially bringing RH close to 100%. Water droplets (guttation fluid or condensation) can even form in places on leaves. The night period is the highest risk time for disease because stagnant and humid air is ideal for fungi. This is why controlling humidity throughout the night and preventing temperature from dropping too much are considered. The automation system can operate dehumidifiers at higher set values with a "night mode" activated immediately after lights turn off.

The effect of night-day change is not only in the temperature-humidity plane. It also has important effects on CO₂ and O₂ balance. During the dark period, plants will start producing CO₂, so CO₂ levels can rise at the end of the night in a closed system. Although this situation does not create major problems for plants, if humans enter, high CO₂ can be dangerous. For this reason, in many systems, automatic exhaust fans activate at night, refreshing the air, removing excess CO₂, and renewing O₂ levels. During the day, the opposite situation occurs. Because plants will rapidly consume CO₂, fresh air intake or CO₂ feeding is performed. All these processes, damper movements, and data from sensors must be synchronized through automation for night-day cycles.

Carbon Dioxide Level Management

Carbon dioxide (CO₂), which plants need for photosynthesis, is another important parameter managed in controlled farming to increase productivity. In open air, CO₂ levels are approximately 415 ppm (0.04%). In a closed vertical farm, plants can rapidly consume this CO₂, reducing levels. If CO₂ concentration falls below 300 ppm, photosynthesis rate slows noticeably, and plants virtually "run out of breath." For this reason, in closed systems, it is necessary to monitor CO₂ levels and actively perform CO₂ feeding (injection) if necessary. When properly managed, raising ambient CO₂ levels is a factor that significantly accelerates plant growth. However, CO₂ increase provides benefits as long as light, temperature, and VPD levels are sufficient. That is, other factors must also be optimal.

Engineering Calculations in System Design: Humidity, Airflow Rate, Equipment Capacities

For successful operation of vertical farming and controlled environment agriculture systems, all environmental control elements must be correctly sized and based on calculations. The humidity load that will occur in the environment is largely related to plant transpiration. The most straightforward way to calculate is through plant water usage data or irrigation measurements. For example, if 100 liters of water are consumed per day and 95% of it evaporates, it can be said that there is a 95-liter water/day humidity load. In maximum conditions, for plants with large leaf areas, calculations are made using the plant''s stomatal conductance coefficient, number of plants, and average leaf surface area per unit plant. In capacity calculations, not only total capacity but also time distribution is important. Generally, the most intense transpiration period is when lights are on, so hourly humidity generation will be higher during the day and lower at night. The dehumidifier must be able to keep pace with this fluctuation. Equipment-wise, all fans should be selected with frequency control and the reactivation line control should be selected quite sensitively. Here, the most correct equipment selection is to separate day and night and if necessary combine two different types of dehumidifiers (mechanical + silica gel rotor) to obtain a wide working range.

The engineering calculations made during the design phase of a vertical farming climate control system will of course have variations specific to each project; for example, in an aquaponic system, evaporation from water surfaces must also be added to total humidity load. However, in principle, adopting a measurable and calculable approach for each variable is most correct. In vertical farming and hydroponic systems, climate control, humidity management, and environmental parameter management must be addressed comprehensively with an interdisciplinary approach. A correctly sized system based on engineering calculations will provide plants with optimal growth conditions year-round, offering high productivity, quality products, and a stable production process. With intelligent use of technology and automation, closed-space agriculture will play an important role in sustainable food production of the future, and engineering will continue to be the foundation of this process.

NKT - Humidity Control Technologies provides support to its customers with its superior engineering infrastructure in the sale, design, and service of dehumidifiers used in vertical farming and hydroponic systems.

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