Hybrid Custom Dehumidification System

Hybrid Dehumidification System

Condensation + Desiccant Adsorption — Two Technologies in One Unit

A custom-engineered model based on the AD series silica gel rotor dehumidifiers, configured with DX (direct expansion — refrigerant-based) or chilled water coils for pre-cooling, frost protection, pre-heating, post-cooling or post-heating according to project requirements. It is called "Hybrid" because it combines both condensation-based and desiccant rotor-based dehumidification in a single unit.

Dehumidification
2xtechnology
Coil
6+options
Design
100%custom
🔄Condensation + Desiccant❄️DX or Chilled Water🔧Project-Specific Design
Hybrid Dehumidification System
Why Hybrid?

When a Single Technology Is Not Enough

When a standard desiccant dehumidifier cannot handle the moisture load alone or when very low dew points are targeted, the process air must be pre-cooled before entering the rotor to remove initial moisture. The hybrid system does exactly this: condensation-based dehumidification via cooling coil (first stage) followed by adsorption-based deep dehumidification via silica gel rotor (second stage). The result is two different dehumidification technologies working together in a single unit housing.

01
Condensation (Stage 1)

Process air is cooled by chilled water or DX coil; moisture condenses and drains away. At this stage, relative humidity approaches 100% and absolute humidity drops significantly.

02
Adsorption (Stage 2)

Pre-dehumidified air enters the silica gel rotor. The rotor adsorbs remaining moisture to reach the target dew point. Regeneration air continuously reactivates the rotor.

03
Post-Treatment Coils

Depending on the application, a post-cooling or post-heating coil is added to adjust the temperature of the dry air. This provides both humidity and temperature control.

Coil Options

Project-Configurable Coil Selections

Each hybrid system is equipped with one or more of the following coil options based on the facility's existing infrastructure and process requirements.

Pre-Cooler

Chilled water or DX coil for first-stage condensation-based dehumidification by cooling the process air. Reduces the load on the rotor in high-humidity environments.

Copper tubes, aluminium fins | Droplet eliminator | DropSTOP technology
Post-Cooler

Used to lower the temperature of dry air exiting the rotor. Critical for processes requiring precise temperature control.

Copper tubes, aluminium fins | 2 mm fin spacing | Compact design
Pre-Heater

Prevents process air from dropping below freezing point in cold climate conditions. Provides frost protection.

Hot water or electric coil | Low pressure drop
Post-Heater

Heats dry air to the target temperature. Provides comfort or process temperature, especially for low-temperature operations.

Hot water or electric coil | PLC-controlled modulation
DX Coil (Direct Expansion)

Refrigerant-based (R410A / R134a) direct expansion system. No external chiller required; compact installation. Operates with an integrated compressor unit.

Copper tubes, aluminium fins | Integrated compressor option | Thermostatic valve
Frost Protection

Control system that prevents ice formation on the evaporator or cooling coil in low-temperature applications. Operates with defrost cycle or bypass damper.

Automatic defrost control | Temperature-sensed bypass
Example Configuration

AD 3000E — Chilled Water Hybrid System

The example below shows a hybrid configuration of the AD 3000E model equipped with chilled water pre-cooler and post-cooler coils.

Process Inlet
35°C
60% · 21.44 g/kg
After Pre-Cooler
12°C
100% · 8.73 g/kg
Rotor Outlet
37.1°C
4.3% · 1.68 g/kg
After Post-Cooler
15°C
16% · 1.68 g/kg
Total Capacity71.38 kg/h — 1,713 kg/day
AD 3000E — Technical Data
Dry Air Flow3,000 m³/h
Static Pressure290 Pa
Regeneration Flow900 m³/h
Max. Power Consumption32.3 kW
Regeneration Power30 kW
Power Supply400V / 3Ph / 50Hz
Sound Pressure68 dB(A)
Dimensions (LxWxH)2715 x 1130 x 1525 mm
Weight450 kg
Pre-Cooler (Chilled Water)
Capacity56.55 kW
Air Inlet35°C / 60% / 21.44 g/kg
Air Outlet12°C / 100% / 8.73 g/kg
Water Conditions12°C inlet / 35.6 kPa
MaterialCopper tubes (10 rows), aluminium fins (2.5 mm), DropSTOP
Post-Cooler (Chilled Water)
Capacity22.42 kW
Air Inlet37.1°C / 4.3% / 1.68 g/kg
Air Outlet15°C / 16% / 1.68 g/kg
Water Conditions12°C inlet / 7.8 kPa
MaterialCopper tubes (6 rows), aluminium fins (2 mm)
Technical Construction

Materials & Coil Details

Housing

AISI 304 stainless steel and aluminium profile frame with sandwich panels. Standard AD series housing extended with coil compartments.

Silica Gel Rotor

High-efficiency silica gel rotor with a honeycomb structure of corrugated heat-resistant sheets. Operates undamaged in saturated air conditions.

Coil Connections

Copper tube, aluminium fin construction. 2" or 1-1/2" connections for chilled water coils. Left-side connection (standard).

Droplet Eliminator

DropSTOP droplet eliminator system on the pre-cooler coil; prevents water carryover and guarantees dry air delivery to the rotor.

PLC Control

PLC control with touch-screen display; coil valve modulation, regeneration temperature regulation, alarm management and BMS integration.

Integrated PLC Control

Advanced Automation & Process Management

The Hybrid dehumidification system features an advanced PLC algorithm that centrally manages all coil and fan operations. Through the touch-screen HMI panel, you can monitor real-time process data, adjust setpoints, and access alarm history.

TFT Hybrid PLC Touch Control Panel
Coil Valve Modulation

The 3-way proportional valves of the pre-cooler and post-cooler coils are modulated by the PLC based on real-time temperature and humidity data. Pre-heater and post-heater coils are controlled under the same principle. An independent PID loop runs for each coil.

Differential Pressure Transmitter — Filter Monitoring

Filters on the process and regeneration air lines are continuously monitored via differential pressure transmitters. When the filter contamination ratio reaches the defined threshold, the PLC triggers an automatic alert and optimises the maintenance schedule.

Variable Speed Fan Control

Process and regeneration fans are accelerated or decelerated via variable frequency drives (VFD) based on filter contamination level and duct static pressure. This maintains constant airflow while minimising energy consumption.

BMS Integration & Remote Monitoring

Connects to building management systems (BMS) via Modbus RTU/TCP protocol. All process parameters, alarm states, and energy consumption data can be transmitted to a central SCADA system.

Use Cases

Where Is the Hybrid System Preferred?

Lithium battery dry rooms (very low dew point)
Pharmaceutical manufacturing (precise humidity + temperature)
Food processing and packaging lines
Defence industry ammunition storage
Electronics and semiconductor manufacturing
Precision optics and lens production
Facilities in high-humidity climate regions
Facilities wanting to utilise existing chiller infrastructure

Request Product Selection Support

Share your process conditions and our engineering team will help you select the correct model, airflow and regeneration configuration.